The Vertically Integrated
Manufacturing Powerhouse

Eliminate supply chain risk with a single partner for Tool & Die, Metal Stamping, and Assembly

From our 100k+ sq. ft. Texas facility, FKI USA delivers the certainty of domestic engineering and accountability backed by massive global scale. We don’t just stamp parts; we validate programs, build the tooling, and integrate the final product.

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Your Vertically Integrated Partner

Design it. Tool it. Run it.

FKI USA is a full-service manufacturing partner. We provide true vertical integration—from in-house tool design and fabrication to high-volume stamping,
heavy-gauge fabrication, and full electro-mechanical “box builds”. We are your single-source solution, built to
de-risk your supply chain and deliver finished, assembled components.

Precision Metal Stamping​

High-volume progressive, transfer, and deep draw stamping from our fleet of presses up to 600 tons.​​

In-House
Tool & Die

Our toolroom builds and maintains 100% of our tooling,
guaranteeing your uptime.

Metal Fabrication & Welding

Heavy-gauge fabrication including 12kW fiber laser cutting, and 440-ton press brake forming.​

Machining

In-house CNC milling and turning. We add tight-tolerance features to stamped parts or handle low-volume production runs—eliminating the need to outsource.

Assembly & Integration

Turnkey electro-mechanical and “box build” assembly services, integrating metal, plastics, and electronics.

Prototyping

US-based engineering support for Design for Manufacturability (DFM) and rapid prototyping to validate your part.

Trusted By Industry Leaders

From Tier 1 automotive giants to global appliance leaders, the Fortune 1000 relies on FKI USA. We deliver high-volume precision,
Class A aesthetics, and zero-defect reliability for the manufacturing programs that simply cannot afford to fail.

In-House Power & Control

We are a vertically integrated force. We build, maintain, and repair
100% of our production tooling in our in-house toolroom.

This, combined with over 5000+ ton press power, means we don’t just de-risk your program—we guarantee its uptime.

US Support. Global Scale.

We are the partner for your most critical parts. You get US-based, real-time engineering and PPAP support, backed by the massive scale and IATF 16949 compliance of our multinational footprint.

The FKI "Manufacturing Trifecta"

A Vertically Integrated Solution
Manufacturing Capabilities

High-Capacity Stamping & Fabrication

Our core competency is high-volume, automated stamping. Our fleet includes presses up to 600 tons with massive 132-inch beds and 20,000 lb coil lines to handle heavy-gauge materials (up to 0.250″ thick). This is supported by a full fabrication shop, giving us the power to produce any component for your assembly.

» See Our Stamping Capabilities

» View Full Equipment List

In-House Tool & Die Manufacturing​

Our 18,000 sq. ft. in-house toolroom is your insurance against downtime. We are not reliant on third-party tool shops. We design, build, and maintain 100% of our production tooling. Our “Closed-Loop Die Repair” process means a line-down crisis can be solved in 24 hours, not weeks.

» Learn About Our Tooling Services

Advanced Metrology & Quality​

We prove our precision with data. Our advanced metrology lab is the heart of our US-based quality control, featuring a 96-inch Zeiss CMM for automated inspection and a 7-axis Hexagon Arm for rapid troubleshooting. This lab provides the data for your most demanding PPAP Level 1-5 submissions, FAI reports, and Cpk studies.

» Review Our Quality & Certifications

Applications We Master

From Raw Structures to "Class A" Cosmetics, We tune processes to your cosmetic and tolerance targets.

Uncompromising Quality & Compliance

Our quality system is the foundation of our business. We are ISO 9001:2015 Certified and built to support the most
stringent industry standards. Our advanced metrology lab validates our tooling and certifies your parts,
ensuring we can provide full
PPAP documentation (Levels 1-5) for our automotive partners.

Proven. Audited. Repeatable.

Traceable materials, verified methods, predictable outcomes

ISO
9001:2015
Certified

IPC-A-610
Compliant
Assembly

IATF
16949
Compliant

Built for the Difficult Part

We built our reputation on manufacturing the “Class A” cosmetic components that other
suppliers can’t—or won’t—quote. From flawless, deep-drawn stainless steel for
appliances to complex, heavy-gauge frames for industrial equipment,
our work speaks for itself. We are the partner you call
for your most challenging projects.

Proven Outcomes

Proven Results for Industry Leaders

We solve what others can’t.
From Class A perfection to supply chain rescues, explore the engineering victories that keep the Fortune 1000 running.

Proven Results for Industry Leaders

"FKI helped us replace a complex weldment with a single, cold-formed stamped component—improving structural integrity while reducing part weight."
Structural Innovation
Rail & Transportation | Tank Sill Connector Plate
"We needed a flawless Class A cosmetic finish without the risk of an overseas supply chain. FKI delivered the tooling and production right here in Texas."
Reshoring Success
Major Appliance OEM | Stainless Steel Refrigerator Door
"Traditionally, running stainless and carbon steel requires separate dies. FKI engineered a system that auto-adjusts to the material, saving us millions in tooling costs."
Smart Tooling Efficiency
Consumer Appliance | Adaptive Transfer Die