Validate Form, Fit, and Function in Weeks—Not Months.
FKI USA bridges the gap between concept and mass production.
We combine 6kW & 12kW Fiber Laser speed with Soft Tooling to deliver functional, production-intent metal parts while your hard tools are being built.
Many job shops deliver parts that look right. We deliver parts that meet the specification and behave right. By using computer simulation and modular soft tooling, we identify DFM risks during the prototype phase—saving you from costly re-designs when you scale to hard tooling.
The FKI “Bridge to Production” Service: We run pilot and MVB production runs in smaller (50–500 pc runs) using soft or hybird tooling and CNC forming to support your assembly line validation while permanent Class-A tooling is being manufactured.
We run pilot lots (100 – 500 parts) using soft tooling and CNC forming to support your assembly line validation while permanent Class-A tooling is being machined.
High-speed cutting for geometry validation.
78” x 157” sheet size.
Cuts 1.125” Carbon Steel / 1.00″ Aluminum.
24-48 Hour Turnaround on flat blanks.
In-house brake presses for complex forms.
10 to 5,000+ parts.
Tools built in days, not months.
<10% of a Progressive Die.
Multi-axis brake press forming for complex geometries.
440 Tons (Heavy Gauge Capable).
18 ft (Large Part Capable).
5-Axis Backgauging for repeatability.
We carry the certifications that allow you to sell into regulated markets. Our quality lab features Zeiss CMMs for certification and Hexagon Portable Arms for reverse engineering.
EV & ICE
Turnkey Cosmetic Assemblies
Complete Box Builds
Cleanliness & Conductivity
Precise. Reliable. Scalable.
Traceability & Cosmetics
How do you know your prototype will scale? We use computer FEA simulation software to predict thinning, wrinkling, and springback before cutting metal.
This “Digital Twin” process ensures your prototype is a scalable design,
not just a one-off.
| Feature | Specification |
|---|---|
| Material Thickness | 0.015 to 1.125 (Steel) |
| Max Sheet Size | 78 x 157 (Laser) |
| Brake Press | Up to 440 Tons |
| Stamping Press | Up to 600 Tons |
| Volume Range | 10 to 5,000+ |
| Materials | CRS, HRPO, Stainless, Alum, Copper, Brass, HSLA, Dula Phase and Tri Phase Materials |
| File Types | .STEP, .DXF, .IGES, .SLDPRT, .DWG |
| Quality | ISO 9001:2015 Compliant Processes |
Transition your soft tool designs into 600-ton
progressive dies for runs of 1M+ parts.
EXPLORE STAMPING CAPABILITIES
Move from temporary fixtures to permanent Class-A
tooling built in our 18,000 sq. ft. shop.
EXPLORE TOOL & DIE
Don't just ship parts. We handle welding, riveting,
and box-build integration.
EXPLORE ASSEMBLY
Find quick answers to common questions about our prototyping & soft tooling processes and how to get started on your project.
Flat laser-cut blanks can be turned around in 24–48 hours. Simple formed parts typically ship in 1–2 weeks. Complex soft tooling assemblies may take 2–4 weeks depending on material availability.
Yes. We source the exact material grade (including HSLA, Aluminum, or Stainless) specified for your final production run to ensure valid testing data.
Yes. We can provide inspection reports, capability studies, and material certifications (MTRs) for bridge production runs to support your initial validation requirements.
From concept to the assembly line, we are your partner for the long haul.
