The modern energy grid requires more than just parts; it demands resilience. From the structural backbone of utility-scale solar farms to the seamless precision of next-generation battery storage, FKI USA delivers metal stamping solutions built to withstand the elements. Read more
Heavy-Gauge Stamping for Utility-Scale Projects
Renewable energy projects operate on massive scales and thin margins. You need a supplier who can deliver millions of structural components that fit perfectly in the field, every time.
FKI USA specializes in High-Volume Progressive Die Stamping for the renewables sector. We process high-strength low-alloy (HSLA) steels and pre-galvanized materials to produce robust mounting hardware that survives decades of outdoor exposure.
Torque tube hangers, bearing housings, and dampener brackets.
Roof hooks, rail connectors, and grounding clips.
Nacelle brackets, brake shims, and ventilation covers.
We stamp G90 Galvanized, Galvalume, and Weathering Steel (Corten) with precision tooling that preserves the protective coating.
Deep Drawn Enclosures for Zero-Leak Reliability
As the grid shifts to storage, the risk of leakage is unacceptable. FKI USA is a leader in Deep Draw Stamping, the superior method for manufacturing battery enclosures. Unlike welded assemblies, our deep drawn cans are formed from a single sheet of metal, creating a seamless, monolithic vessel.
Essential for liquid electrolytes and cooling fluids.
We can integrate safety vents and burst discs directly into the stamping process.
Cylindrical and prismatic cans produced at high speed for EV and Grid Storage modules.
Ruggedized Housings for the Connected City
Infrastructure components must balance aesthetic design with industrial toughness. Leveraging our “Class A” cosmetic background, FKI USA manufactures housings that look modern but perform in harsh environments.
Deep drawn street light housings, reflector shields, and 5G node brackets.
Tamper-proof rings, jaws, and NEMA-rated enclosure boxes.
Explosion-proof switch covers, valve seats, and downhole casing protectors using Inconel and exotic alloys.
Technical Answers for Energy Program Managers
Yes. We utilize 600-ton progressive die presses capable of running high-strength steel coils continuously, scaling to millions of brackets annually.
Absolutely. We specialize in Deep Draw Stamping, creating seamless battery cans that have zero leak paths—superior to welded tubes.
Yes. Our 600-ton capacity allows us to stamp plate steel up to 0.250″ (6.35mm) thick for structural chassis and cross-arms.
Energy systems demand reliability, precision, and speed. Partner with FKI for fully integrated tooling, molding, and assembly solutions that reduce risk, streamline procurement, and support long-term performance.
