Global Manufacturing, Delivered Locally.
Bypass capital-intensive infrastructure. FKI delivers enterprise-grade DFM engineering, in-house tool & die, and elastic production resources. We leverage a hybrid global footprint to help you
consolidate vendors, reduce overhead, and de-risk your supply chain.
The cost benefits of global production with the risk management of a domestic partner.
Risk Mitigation Global Scale, Domestic Accountability. Achieve the benefits of reshoring without losing the cost advantages of global production. Our hybrid model gives you access to our multinational footprint for mass production, while our Texas-based team acts as your domestic firewall. Read more
Operational Reliability We don’t rely on vendors. We rely on infrastructure. We control the critical path to production in-house. Our facility integrates three core competencies under one roof to ensure zero downtime: Read more
Vendor Consolidation One Purchase Order. Complete System Integration. Simplify your supply chain by consolidating metal, plastic, and electronics with a single partner. We go beyond stamping to deliver complete electro-mechanical assemblies and turnkey box builds. Read more
Our core competency is high-volume, automated stamping. Our fleet includes presses up to 600 tons with massive 132-inch beds and 20,000 lb coil lines to handle heavy-gauge materials (up to 0.250″ thick). This is supported by a full fabrication shop, giving us the power to produce any component for your assembly.
Our 18,000 sq. ft. in-house toolroom is your insurance against downtime. We are not reliant on third-party tool shops. We design, build, and maintain 100% of our production tooling. Our “Closed-Loop Die Repair” process means a line-down crisis can be solved in 24 hours, not weeks.
We prove our precision with data. Our advanced metrology lab is the heart of our US-based quality control, featuring a 96-inch Zeiss CMM for automated inspection and a 7-axis Hexagon Arm for rapid troubleshooting. This lab provides the data for your most demanding PPAP Level 1-5 submissions, FAI reports, and Cpk studies.
We are your single, accountable partner. Our capabilities are designed to manage your entire Bill of Materials (BOM) and deliver a complete, finished product.
Your project’s success is determined before production begins. Our US-based engineers act as your partners, providing full Design for Manufacturability (DFM) reviews to optimize your part for high-volume production. We run digital simulations to validate the stamping process, eliminating months of costly physical trials. We then build, maintain, and repair your production tooling in our 18,000 sq. ft. in-house toolroom, giving you complete control and mitigating all tooling-related risks.
We are a true contract manufacturing partner. We handle the entire BOM, from high-volume precision metal stamping on our 600-ton presses (with global access to 2,000 tons) to plastic injection molding for enclosures. Our IPC-A-610 compliant electro-mechanical assembly teams integrate all components into a final “box build”. We manage the full logistics, delivering kitted, line-ready products to your JIT/Kanban schedule.
We carry the certifications that allow you to sell into regulated markets. Our quality lab features Zeiss CMMs for certification and Hexagon Portable Arms for reverse engineering.
EV & ICE
Turnkey Cosmetic Assemblies
Complete Box Builds
Find quick answers to common questions about our prototyping & soft tooling processes and how to get started on your project.
Yes. Our engineering team uses simulation software to analyze your CAD files before tooling begins. We optimize your design for our specific equipment to reduce material waste and ensure feasibility.
We are optimized for high-volume production. Our facility features high-speed progressive die presses (up to 150 SPM) and moving assembly lines designed for scale. However, we also have cellular manufacturing for complex, high-mix/low-volume industrial builds.
Yes, FKI USA is ITAR compliant. We have the protocols in place to handle sensitive defense-related drawings and components for the aerospace and military sectors.
FKI USA is a turnkey contract manufacturer. We handle the entire “Box Build,” including sourcing third-party components (fans, power supplies, cables), plastic injection molding and final electro-mechanical assembly and testing.
You contract with FKI USA in Texas. We handle all engineering, legal, and quality accountability domestically. You get the cost savings of our Asian factories without the headaches of language barriers, time zones, or unverified quality standards. We are your domestic firewall.
Stop managing multiple vendors for a single product. Leverage FKI’s integrated tooling, molding, and assembly infrastructure to accelerate your time-to-market.
