Our advanced manufacturing capabilities are not just a claim—they are built on a foundation of precision in-house equipment. We believe in transparency and empowering our customers to see the exact technology that will be used to build their products.
Our largest production press for heavy-gauge and large parts.
Including Large Bed Straight Side, High Speed, OBI Gap Frame and Hydraulic Presses
Up to 63″ x 25″ Working Envelope, Wire EDM’s, Precision Grinders+ Blanchard, CNC Lathe, and various Manual Machine Equipment available for your Custom Machining Requirements
With RDS Scanning Heads and Hexagon Absolute Arm with Blue Light Scanning Capability.
With updated presses from 60 to 600 tons, we are equipped to handle a wide range of projects, from simple brackets to complex mechanical assemblies, our well built heavy machinery supports this capability, allowing for uninterrupted production runs and efficient conversion of materials to finished components. We merged the quality of the past with the technology of the future to create a modern manufacturing machine, our stamping department.
With 10+ Bridge Cranes up to 10 Ton capacities processing of up to 1.5" thick material available
Large Bed 132" x 60" Straight Side 600 Ton Presses with 42" Windows. Multiple Big Bed Progressive and Transfer Die Presses available for your production needs.
Our Feed Lines from COE, CWP, Rowe and Dallas Industries can support up to 20,000 lbs coils, multiple coil storage, .020 to .187 Thick and 6" to 40" wide materials.
We have equipment and experience to manufacture Small High Speed parts, Larger Progressive components and High Cosmetic Deep Drawn products.
This isn’t just a collection of monuments from the past, this is the very core of our high-volume metal stamping production.
We have invested in an fleet of workhorse machines like Verson, Blow, Minster, and Komatsu Presses and updated them with the latest technology
High reliability and quality of the past with modern technology, That’s why FKI USA Is your best production partner.
Got a Complex Stamping Project?
| Machine Type | Make | Capacity (Tons / lbs) | Key Specs (Bed Size / Max Width) |
|---|---|---|---|
| Transfer Press | Verson | 600 Tons | 60" x 108" Stroke = 12" |
| Progressive Die Press | Blow | 600 Tons | 60" x 120" Stroke = 16" |
| Transfer Press | Verson | 400 Tons | 48" x 120" Stroke = 16" |
| Progressive Die Press | Minster | 200 Tons | 30" x 84" Stroke = 5" |
| Transfer Press | Minster | 200 Tons | 54" x 60" Stroke = 8" |
| Progressive Die Press | Verson | 400 Tons | 60" x 132" Stroke = 14" |
| Progressive Die Press | South Bend Johnson | 250 Tons | 48" x 60" Stroke = 12" |
This is key to our on time and to the specification delivery capability. All of this capability under one roof gives us complete control over your project’s quality, lead time, and cost.
Our in-house toolroom is not just a repair shop—it’s a high-precision manufacturing center dedicated to building, maintaining, and rapidly servicing your tooling.
Having a full precision machine shop, we can build complex progressive dies, create replacement components, and perform preventative maintenance without ever needing to ship a tool to an outside supplier. A press is only as good as its die.
We build and maintain our own “Class A” tooling for perfect, repeatable parts.
Our AWEA 1600 Vertical Machining Center features a massive 63" x 31.5" work envelope. This gives us the in-house capability to machine, repair, and maintain the large, heavy-duty dies required for our 600-ton presses.
We operate both Charmilles Wire EDM and GenSpark Sinker EDM machines. This allows us to create complex tool geometries, sharp internal corners, and intricate features from hardened tool steel—precision impossible to achieve with milling alone.
Our ability to service tools in-house is your production guarantee. With our own heat-treat ovens and precision grinders, we perform rapid preventative maintenance and emergency repairs, drastically reducing downtime and ensuring your line is always running.
Our grinding department, featuring a large 42" Blanchard Grinder and multiple high-precision surface grinders, allows us to achieve the critical flatness, tight tolerances, and sharp cutting edges required for "Class A" cosmetic parts and maximum tool life.
| Machine Type | Make / Model | Key Specs |
|---|---|---|
| CNC-VMC | AWEA 1600 | 63" x 31.5" |
| CNC-VMC | Okuma MC6-VAE | 60" x 24.75" |
| CNC-VMC | Okuma MC5-VAE | 60" x 24.75" |
| CNC-VMC | Yama Seiki | 20" x 40" |
| CNC-VMC | Fadal VMC15XT | 15" x 30" |
| Manual Mill | Bridgeport | 9" x 54" |
| Wire EDM | Charmilles Robofil 500 | 27.5" x 15.75" x 15.75" |
| Wire EDM | Charmilles Robofil 410 | 15.75" x 9.85" x 15.75" |
| Sinker EDM | GenSpark America TD25 ZNC | 18" x 25" |
| Machine Type | Make / Model | Key Specs |
|---|---|---|
| Blanchard Grinder | Blanchard B 22 | 42" |
| Surface Grinder | Acer AGS 16-32 AHD | 16" x 32" |
| Surface Grinder | Brown & Sharpe | 6" x 18" |
| Tool Grinder | Rush #250A | - |
| Manual Lathe | Hardinge Tooling Lathe | - |
| Tool Room Hone | Sunnen | - |
| Heat Treat Oven | Systems West | 2200 Deg F |
| Heat Treat Oven | Vulcan A1750 | 2000 Deg F |
| Radial Drill | Caser | 55" x 12.50" |
Beyond stamping, our in-house fabrication shop provides a full suite of secondary and standalone manufacturing capabilities. This allows us to take on complex assemblies, custom brackets, and finished enclosures. From precision shearing and forming to expert MIG/TIG welding, we have the power to cut, bend, and join metal to your exact specifications.
Our 6kW & 12kW fiber lasers with beds up to 3 meter x 4 meters we can support even your most challenging fabrication needs.
This capability allows us to cut intricate patterns, create prototypes without expensive tooling, and produce high-volume blanks from a wide range of materials and thicknesses.
FKI USA can handle every step of the process—from raw material prep, Blast, Prime, Paint, Hot Dip Galvanizing and Plating.
This is only as good as the ability to test these coatings for compliance so of course we provide this capability in our quality departments.
With our network of qualified approved suppliers we can provide many of the most requested surface preparations and coatings.
Our 440-ton Collie press brake provides immense power for heavy-gauge metal forming. This capability allows us to bend thick plates and form large-scale components, far exceeding the capacity of standard fabrication shops.
Our Grinding Department has highly skilled Tool and Die Makers capable of grinding even the most difficult High Precision features.
Critical to Quality Flatness, Micro Forms and Tolerances to the thousandths of an inch are the difference between a good part and scrap.
Using our High Precision Grinders by Brown and Sharp, Kent, Acer and Blanchard, we can hold even the most difficult requirements.
| Floor # | Manufacturer | Tons | Type | Serial or Identifying Number | Press Dimensions - Die Space & Stroke |
|---|---|---|---|---|---|
| #10 | Amada-PB | 220 | HFB-2204 | 166" Stroke=?" | |
| #11 | Adira-PB | 160 | AD4332 | ||
| #15 | Pacific-PB | 175 | K175-16 | SN# 5555 | 168" x 10" |
| #16 | Prima Press PB | 175 | PB-3500-175 | SN# 20220805021 | 137" x 10" |
| #17 | Prima Press PB | 175 | PB-3500-175 | SN# 20220805022 | 137" x 10" |
| #18 | Colly Bombled | 440 | PB-5500x400 | SN 008002 | 218" x 12" |
| Qty | Description | Size | Make |
|---|---|---|---|
| 1 | Hydraulic Shear | 60" | Guifil GH415 |
| 1 | Hydraulic Shear | 120" | Niagara |
| 1 | Hydraulic Shear | 120" | Aluke |
| 2 | Tig | Miller 330ST | |
| 1 | Mig | Miller CP300 | |
| 2 | Wield Robots | Motoman 1400_DX100 | |
| 1 | Laser | 78.7" X 157.5" | OREE 12,000 Watt Fiber Laser |
| 1 | Laser | 59" X 118" | Gweike 6,000 Watt Fiber Laser |
Quality is not a final step at FKI USA – It’s a closed-loop process.
Our in-house Quality lab and Quality Assurance team ensures that the precision we design in our toolroom is the same precision we deliver in your final part. We provide the documentation, not just the promise, with comprehensive inspection capabilities to support your business. We use PPAP, SPC, FPIR, CPK and continuous production monitoring tools in our ISO 9000-2015 certified quality system.
Our Large Zeiss CMM's with the Articulating RDS scanning heads, running Calypso Software provides micron-level inspection. It's the ultimate validation tool for complex part geometries.
We also have Hexagon Absolute Arm 3.2 Blue Laser Inspection equipment with PC Dimis for fast scaning very accurate part inspection.
These three tools serve as the core of our product assurance monitoring and validation programs.
We ensure material traceability from the mill, to the processor to our warehouse to the production floor.
With multiple Inbound inspection protocols available including MTR, Mill Cert, Chem Comp Analysis, Material Test Certificate and EN 10204 3.1 Certificates and Secondary validation when required such as Charpy Impact, Dogbone Tensile, XRF and Rockwell hardness testing.
Our quality lab is built to handle large parts. A massive 48" x 96" granite surface plate and a large-format Zeiss manual CMM provide the stable, precise environment needed to inspect components from our largest presses.
Beyond our CMMs, we operate a full metrology lab including 24-inch digital height gauges, a digital test station, and a complete set of precision calipers, micrometers, and gauge pins, ensuring we have the right tool to inspect every critical feature of your part.
This equipment, combined with our certified processes, allows us to handle your most complex projects.
| Machine Type | Make / Model | Key Specs (Size / Type) |
|---|---|---|
| CMM (Automated) | Zeiss W / Calypso Software | 40" x 96" |
| Granite Surface Plate | - | 48" x 96" |
| Granite Surface Plate | Mitutoyo | 24" x 36" |
| Digital Height Gauge | - | 24" |
| Rockwell Hardness Tester | Wilson 3JR | Benchtop |
| Rockwell Hardness Tester | Phase 2 PHT-2000 | Portable |
| Digital Test Station | - | - |
This equipment isn’t just general-purpose—it’s a 104,000 sq. ft. facility full of technology deliberately chosen to master the high-volume, zero-defect demands of the world’s toughest markets. From “Class A” cosmetic brightwork for high-end Appliances to the complex, heavy-gauge components for Industrial use, our capabilities are a perfect match for yours.
Our gallery is a showcase of the “Class A” cosmetic parts, complex assemblies, and
high-precision components we build with this very equipment, every single day.
