Precision Metal Stamping & Assembly for Electronics
Scalable manufacturing for mission-critical hardware. From board-level shielding to rack-mount server chassis, we bridge the gap between Texas engineering support and global production.
Reliable, heavy-gauge structural stamping for data centers and enterprise computing.
We utilize high-tonnage presses (up to 600 tons) to manufacture rigid, structural steel chassis that meet strict EIA-310 standards. Our capabilities include precision forming of 1U, 2U, and 4U server racks, ensuring perfect alignment for slide rails and backplanes.
Precision is vital for vibration control in storage arrays. We manufacture hard disk drive (HDD) carriers and internal drive cages using progressive die stamping to hold tight tolerances (+/- 0.001”) critical for hot-swappable drive bays.
Cooling is the lifeblood of computing. We use high-speed turret punching to create high-density hexagonal perforation patterns on chassis walls and faceplates, maximizing airflow efficiency while maintaining structural integrity for PSU enclosures and heat sink brackets.
Where aesthetic perfection meets functional durability.
For customer-facing devices like set-top boxes, WiFi routers, and smart home hubs, the finish is the product. We integrate automated powder coating, anodizing, and texture matching directly into the production line, delivering cosmetic-critical metal stampings that are ready for the retail shelf.
Don’t source metal and plastic separately. FKI leverages 1,600-ton injection molding capabilities to produce integrated assemblies. We can over-mold metal frames or snap-fit stamped aluminum faceplates onto plastic housings, simplifying your supply chain for IoT devices and audio/visual equipment.
Our Texas facility handles tool & die maintenance, ECNs, and PPAP validation locally.
Early DFM through virtual tool design and review.
From simple weldments to complete mechanical sub-assemblies, delivered line-ready.
From Tier 1 automotive giants to global appliance leaders, the Fortune 1000 relies on FKI USA. We deliver high-volume precision,
Class A aesthetics, and zero-defect reliability for the manufacturing programs that simply cannot afford to fail.
Find quick answers to common questions about our prototyping & soft tooling processes and how to get started on your project.
Yes. Our engineering team uses simulation software to analyze your CAD files before tooling begins. We optimize your design for our specific equipment to reduce material waste and ensure feasibility.
Yes, FKI USA is ITAR compliant. We have the protocols in place to handle sensitive defense-related drawings and components for the aerospace and military sectors.
FKI USA is a turnkey contract manufacturer. We handle the entire “Box Build,” including sourcing third-party components (fans, power supplies, cables), plastic injection molding and final electro-mechanical assembly and testing.
Stop managing multiple vendors for a single product. Leverage FKI’s integrated tooling, molding, and assembly infrastructure to accelerate your time-to-market.
